Chapter 7
Aircraft Systems
Detonation and preignition often occur simultaneously and one may cause the other. Since either condition causes high engine temperature accompanied by a decrease in engine performance, it is often difficult to distinguish between the two. Using the recommended grade of fuel and operating the engine within its proper temperature, pressure, and rpm ranges reduce the chance of detonation or preignition.
Full Authority Digital Engine Control (FADEC)
FADEC is a system consisting of a digital computer and ancillary components that control an aircraft’s engine and propeller. First used in turbine-powered aircraft, and referred to as full authority digital electronic control, these sophisticated control systems are increasingly being used in piston powered aircraft.
In a spark-ignition reciprocating engine, the FADEC uses speed, temperature, and pressure sensors to monitor the status of each cylinder. A digital computer calculates the ideal pulse for each injector and adjusts ignition timing as necessary to achieve optimal performance. In a compression-ignition engine, the FADEC operates similarly and performs all of the same functions, excluding those specifically related to the spark ignition process.
FADEC systems eliminate the need for magnetos, carburetor heat, mixture controls, and engine priming. A single throttle lever is characteristic of an aircraft equipped with a FADEC system. The pilot simply positions the throttle lever to a desired detent, such as start, idle, cruise power, or max power, and the FADEC system adjusts the engine and propeller automatically for the mode selected. There is no need for the pilot to monitor or control the fuel-air mixture.
During aircraft starting, the FADEC primes the cylinders, adjusts the mixture, and positions the throttle based on engine temperature and ambient pressure. During cruise flight, the FADEC constantly monitors the engine and adjusts fuel flow and ignition timing individually in each cylinder. This precise control of the combustion process often results in decreased fuel consumption and increased horsepower.
FADEC systems are considered an essential part of the engine and propeller control and may be powered by the aircraft’s main electrical system. In many aircraft, FADEC uses power from a separate generator connected to the engine. In either case, there must be a backup electrical source available because failure of a FADEC system could result in a complete loss of engine thrust. To prevent loss of thrust, two separate and identical digital channels are incorporated for redundancy. Each channel is capable of providing all engine and propeller functions without limitations.
Turbine Engines
An aircraft turbine engine consists of an air inlet, compressor, combustion chambers, a turbine section, and exhaust. Thrust is produced by increasing the velocity of the air flowing through the engine. Turbine engines are highly desirable aircraft powerplants. They are characterized by smooth operation and a high power-to-weight ratio, and they use readily available jet fuel. Prior to recent advances in material, engine design, and manufacturing processes, the use of turbine engines in small/light production aircraft was cost prohibitive. Today, several aviation manufacturers are producing or plan to produce small/light turbine-powered aircraft. These smaller turbine-powered aircraft typically seat between three and seven passengers and are referred to as very light jets (VLJs) or microjets. [Figure 7-22]
Types of Turbine Engines
Turbine engines are classified according to the type of compressors they use. There are three types of compressors-centrifugal flow, axial flow, and centrifugal-axial flow. Compression of inlet air is achieved in a centrifugal flow engine by accelerating air outward perpendicular to the longitudinal axis of the machine. The axial-flow engine compresses air by a series of rotating and stationary airfoils moving the air parallel to the longitudinal axis. The centrifugal-axial flow design uses both kinds of compressors to achieve the desired compression.
The path the air takes through the engine and how power is produced determines the type of engine. There are four types of aircraft turbine engines-turbojet, turboprop, turbofan, and turboshaft.
Turbojet
The turbojet engine consists of four sections-compressor, combustion chamber, turbine section, and exhaust. The compressor section passes inlet air at a high rate of speed to
the combustion chamber. The combustion chamber contains the fuel inlet and igniter for combustion. The expanding air drives a turbine, which is connected by a shaft to the compressor, sustaining engine operation. The accelerated exhaust gases from the engine provide thrust. This is a basic application of compressing air, igniting the fuel-air mixture, producing power to self-sustain the engine operation, and exhaust for propulsion. [Figure 7-23]
Turbojet engines are limited in range and endurance. They are also slow to respond to throttle applications at slow compressor speeds.
Turboprop
A turboprop engine is a turbine engine that drives a propeller through a reduction gear. The exhaust gases drive a power turbine connected by a shaft that drives the reduction gear assembly. Reduction gearing is necessary in turboprop engines because optimum propeller performance is achieved at much slower speeds than the engine’s operating rpm. Turboprop engines are a compromise between turbojet engines and reciprocating powerplants. Turboprop engines are most efficient at speeds between 250 and 400 mph and altitudes between 18,000 and 30,000 feet. They also perform well at the slow airspeeds required for takeoff and landing and are fuel efficient. The minimum specific fuel consumption of the turboprop engine is normally available in the altitude range of 25,000 feet to the tropopause. [Figure 7-24]