Chapter 7
Aircraft Systems
Certain carburetor air temperature gauges have a red radial that indicates the maximum permissible carburetor inlet air temperature recommended by the engine manufacturer. If present, a green arc indicates the normal operating range.
Outside Air Temperature Gauge
Most aircraft are also equipped with an outside air temperature (OAT) gauge calibrated in both degrees Celsius and Fahrenheit. It provides the outside or ambient air temperature for calculating true airspeed and is useful in detecting potential icing conditions.
Fuel Injection Systems
In a fuel injection system, the fuel is injected directly into the cylinders, or just ahead of the intake valve. The air intake for the fuel injection system is similar to that used in a carburetor system, with an alternate air source located within the engine cowling. This source is used if the external air source is obstructed. The alternate air source is usually operated automatically, with a backup manual system that can be used if the automatic feature malfunctions.
A fuel injection system usually incorporates six basic components: an engine-driven fuel pump, a fuel-air control unit, a fuel manifold (fuel distributor), discharge nozzles, an auxiliary fuel pump, and fuel pressure/flow indicators. [Figure 7-13]
The auxiliary fuel pump provides fuel under pressure to the fuel-air control unit for engine starting and/or emergency use. After starting, the engine-driven fuel pump provides fuel under pressure from the fuel tank to the fuel-air control unit.
This control unit, which essentially replaces the carburetor, meters fuel based on the mixture control setting and sends it to the fuel manifold valve at a rate controlled by the throttle.
After reaching the fuel manifold valve, the fuel is distributed to the individual fuel discharge nozzles. The discharge nozzles, which are located in each cylinder head, inject the fuel-air mixture directly into each cylinder intake port.
A fuel injection system is considered to be less susceptible to icing than a carburetor system, but impact icing on the air intake is a possibility in either system. Impact icing occurs when ice forms on the exterior of the aircraft and blocks openings, such as the air intake for the injection system.
The following are advantages of using fuel injection:
- Reduction in evaporative icing
- Better fuel flow
- Faster throttle response
- Precise control of mixture
- Better fuel distribution
- Easier cold weather starts
The following are disadvantages of using fuel injection:
- Difficulty in starting a hot engine
- Vapor locks during ground operations on hot days
- Problems associated with restarting an engine that quits because of fuel starvation
Superchargers and Turbosuperchargers
To increase an engine’s horsepower, manufacturers have developed forced induction systems called supercharger and turbosupercharger systems. They both compress the intake air to increase its density. The key difference lies in the power supply. A supercharger relies on an engine-driven air pump or compressor, while a turbocharger gets its power from the exhaust stream that runs through a turbine, which in turn spins the compressor. Aircraft with these systems have a manifold pressure gauge, which displays MAP within the engine’s intake manifold.
On a standard day at sea level with the engine shut down, the manifold pressure gauge indicates the ambient absolute air pressure of 29.92 "Hg. Because atmospheric pressure decreases approximately 1 "Hg per 1,000 feet of altitude increase, the manifold pressure gauge indicates approximately 24.92 "Hg at an airport that is 5,000 feet above sea level with standard day conditions.
As a normally aspirated aircraft climbs, it eventually reaches an altitude where the MAP is insufficient for a normal climb. This altitude limit is known as the aircraft’s service ceiling, and it is directly affected by the engine’s ability to produce power. If the induction air entering the engine is pressurized, or boosted, by either a supercharger or a turbosupercharger, the aircraft’s service ceiling can be increased. With these systems, an aircraft can fly at higher altitudes with the advantage of higher true airspeeds and the increased ability to circumnavigate adverse weather.