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Airplane Flying Handbook

FAA-H-8083-3C Version 2021

Chapter 12

Transition to Complex Airplanes

As the airspeed increases after lift-off, the load on the engine is lightened because of the small blade angle. The governor senses this and increases the blade angle slightly. Again, the higher blade angle, with the higher speed, keeps the blade AOA with respect to the relative wind small and efficient.

For climb after takeoff, the power output of the engine is reduced to climb power by decreasing the manifold pressure and increasing the blade angle to lower engine rpm. At the higher (climb) airspeed and the higher blade angle, the propeller is handling a greater mass of air per second at a lower slipstream velocity. This reduction in power is offset by the increase in propeller efficiency. The blade AOA is again kept small by the increase in the blade angle with an increase in airspeed.

At cruising altitude, when the airplane is in level flight, airspeed increases, and less power is required. Consequently, the pilot uses the throttle to reduce manifold pressure and uses the propeller control to reduce engine rpm. The higher airspeed and higher blade angle enable the propeller to handle a still greater mass of air per second at still smaller slipstream velocity. At normal cruising speeds, propeller efficiency is at or near maximum efficiency.

Blade Angle Control

Once the rpm settings for the propeller are selected, the propeller governor automatically adjusts the blade angle to maintain the selected rpm. It does this by using oil pressure. Generally, the oil pressure used for pitch change comes directly from the engine lubricating system. When a governor is employed, engine oil is used and the oil pressure is usually boosted by a pump that is integrated with the governor. The higher pressure provides a quicker blade angle change. The rpm at which the propeller is to operate is adjusted in the governor head. The pilot changes this setting by changing the position of the governor rack through the flight deck propeller control.

On some constant-speed propellers, changes in pitch are obtained by the use of an inherent centrifugal twisting moment of the blades that tends to flatten the blades toward low pitch and oil pressure applied to a hydraulic piston connected to the propeller blades which moves them toward high pitch. Another type of constant-speed propeller uses counterweights attached to the blade shanks in the hub. Governor oil pressure and the blade twisting moment move the blades toward the low pitch position, and centrifugal force acting on the counterweights moves them (and the blades) toward the high pitch position. In the first case above, governor oil pressure moves the blades towards high pitch and in the second case, governor oil pressure and the blade twisting moment move the blades toward low pitch. A loss of governor oil pressure, therefore, affects each differently.

Governing Range

The blade angle range for constant-speed propellers varies from about 11.5° to 40°. The higher the speed of the airplane, the greater the blade angle range. [Figure 12-8]

Blade angle range (values are approximate).
Figure 12-8. Blade angle range (values are approximate).

The range of possible blade angles between high and low blade angle pitch stops define the propeller’s governing range. As long as the propeller's blades operate within the governing range and not against either pitch stop, a constant engine rpm is maintained. However, once the propeller blades reach their pitch-stop limit, the engine rpm increases or decreases with changes in airspeed and propeller load similar to a fixed-pitch propeller. For example, once a specific rpm is selected, if the airspeed decreases enough, the propeller blades reduce pitch in an attempt to maintain the selected rpm until they contact their low pitch stops. From that point, any further reduction in airspeed causes the engine rpm to decrease. Conversely, if the airspeed increases, the pitch angle of the propeller blades increase until the high pitch stop is reached. The engine rpm then begins to increase.

Constant-Speed Propeller Operation

The engine is started with the propeller control in the low pitch/high rpm position. This position reduces the load or drag of the propeller and the result is easier starting and warm-up of the engine. During warm-up, the propeller blade changing mechanism is operated slowly and smoothly through a full cycle. This is done by moving the propeller control (with the manifold pressure set to produce about 1,600 rpm) to the high pitch/low rpm position, allowing the rpm to stabilize, and then moving the propeller control back to the low pitch takeoff position. This is done for two reasons: to determine whether the system is operating correctly and to circulate fresh warm oil through the propeller governor system. Remember the oil has been trapped in the propeller cylinder since the last time the engine was shut down. There is a certain amount of leakage from the propeller cylinder, and the oil tends to congeal, especially if the outside air temperature is low. Consequently, if the propeller is not exercised before takeoff, there is a possibility that the engine may over-speed on takeoff.

An airplane equipped with a constant-speed propeller has better takeoff performance than a similarly powered airplane equipped with a fixed-pitch propeller. This is because with a constant-speed propeller, an airplane can develop its maximum rated horsepower (red line on the tachometer) while motionless. An airplane with a fixed-pitch propeller, on the other hand, needs to accelerate down the runway to increase airspeed and aerodynamically unload the propeller so that rpm and horsepower can steadily build up to their maximum. With a constant-speed propeller, the tachometer reading should come up to within 40 rpm of the red line as soon as full power is applied and remain there for the entire takeoff. Excessive manifold pressure raises the cylinder combustion pressures, resulting in high stresses within the engine. Excessive pressure also produces high-engine temperatures. A combination of high manifold pressure and low rpm can induce damaging detonation. In order to avoid these situations, the following sequence should be followed when making power changes.

  • When increasing power, increase the rpm first and then the manifold pressure
  • When decreasing power, decrease the manifold pressure first and then decrease the rpm

The cruise power charts in the AFM/POH should be consulted when selecting cruise power settings. Whatever the combinations of rpm and manifold pressure listed in these charts—they have been flight tested and approved by engineers for the respective airframe and engine manufacturer. Therefore, if there are power settings, such as 2,100 rpm and 24 inches manifold pressure in the power chart, they are approved for use. With a constant-speed propeller, a power descent can be made without over-speeding the engine. The system compensates for the increased airspeed of the descent by increasing the propeller blade angles. If the descent is too rapid or is being made from a high altitude, the maximum blade angle limit of the blades is not sufficient to hold the rpm constant. When this occurs, the rpm is responsive to any change in throttle setting.

Although the governor responds quickly to any change in throttle setting, a sudden and large increase in the throttle setting causes a momentary over-speeding of the engine until the blades become adjusted to absorb the increased power. If an emergency demanding full power should arise during approach, the sudden advancing of the throttle causes momentary over-speeding of the engine beyond the rpm for which the governor is adjusted.

Some important points to remember concerning constant speed propeller operation are:

  • The red line on the tachometer not only indicates maximum allowable rpm; it also indicates the rpm required to obtain the engine’s rated horsepower.
  • A momentary propeller overs-peed may occur when the throttle is advanced rapidly for takeoff. This is usually not serious if the rated rpm is not exceeded by 10 percent for more than 3 seconds.
  • The green arc on the tachometer indicates the normal operating range. When developing power in this range, the engine drives the propeller. Below the green arc, however, it is usually the windmilling propeller that powers the engine. Prolonged operation below the green arc can be detrimental to the engine. On takeoffs from low elevation airports, the manifold pressure in inches of mercury may exceed the rpm. This is normal in most cases, but the pilot should always consult the AFM/POH for limitations.
  • All power changes should be made smoothly and slowly to avoid over-boosting and/or over-speeding.

Turbocharging

The turbocharged engine allows the pilot to maintain sufficient cruise power at high altitudes where there is less drag, which means faster true airspeeds and increased range with fuel economy. At the same time, the powerplant has flexibility and can be flown at a low altitude without the increased fuel consumption of a turbine engine. When attached to the standard powerplant, the turbocharger does not take any horsepower from the engine to operate; it is relatively simple mechanically, and some models can pressurize the cabin as well.