Aviation Training Experts™

handbook

Aviation Maintenance Technician Handbook–Airframe

FAA-H-8083-31B Version 2023

Chapter 2

Aerodynamics, Aircraft Assembly, & Rigging

The additional inspection requirements for these aircraft are placed on the operator because the larger aircraft typically are more complex and require a more detailed inspection program than is provided for in 14 CFR part 43, Appendix D.

An inspection program must be selected from one of the following four options by the owner or operator of the aircraft:

  1. A continuous airworthiness inspection program that is part of a continuous airworthiness maintenance program currently in use by a person holding an air carrier operating certificate or an operating certificate issued under 14 CFR part 121 or 135.
  2. An approved aircraft inspection program approved under 14 CFR part 135, section 135.419, and currently in use by a person holding an operating certificate issued under 14 CFR part 135.
  3. A current inspection program recommended by the manufacturer.
  4. Any other inspection program established by the registered owner or operator of the airplane or turbine-powered rotorcraft and approved by the FAA. This program must be submitted to the local FAA FSDO having jurisdiction of the area in which the aircraft is based. The program must be in writing and include at least the following information: (a) Instructions and procedures for the conduct of inspections for the particular make and model airplane or turbine-powered rotorcraft, including the necessary tests and checks. The instructions and procedures must set forth in detail the parts and areas of the airframe, engines, propellers, rotors, and appliances, including survival and emergency equipment, required to be inspected. (b) A schedule for performing the inspections that must be performed under the program expressed in terms of the time in service, calendar time, number of system operations (cycles), or any combination of these. This FAA approved owner/operator program can be revised at a future date by the FAA, if they find that revisions are necessary for the continued adequacy of the program. The owner/operator can petition the FAA within 30 days of notification to reconsider the notice to make changes.

Manufacturer’s Inspection Program

This is a program developed by the manufacturer for their product. It is contained in the “Instructions for Continued Airworthiness” required under 14 CFR part 23, section 23.1529 and part 25, section 25.1529. It is in the form of a manual, or manuals as appropriate, for the quantity of data to be provided and including, but not limited to, the following content:

  • A description of the airplane and its systems and installations, including its engines, propellers, and appliances.
  • Basic information describing how the airplane components and systems are controlled and operated, including any special procedures and limitations that apply.
  • Servicing information that covers servicing points, capacities of tanks, reservoirs, types of fluids to be used, pressures applicable to the various systems, lubrication points, lubricants to be used, equipment required for servicing, tow instructions, mooring, jacking, and leveling information.
  • Maintenance instructions with scheduling information for the airplane and each component that provides the recommended periods at which they should be cleaned, inspected, adjusted, tested, and lubricated, and the degree of inspection and work recommended at these periods.
  • The recommended overhaul periods and necessary cross references to the airworthiness limitations section of the manual.
  • The inspection program that details the frequency and extent of the inspections necessary to provide for the continued airworthiness of the airplane.
  • Diagrams of structural access plates and information needed to gain access for inspections when access plates are not provided.
  • Details for the application of special inspection techniques, including radiographic and ultrasonic testing where such processes are specified.
  • A list of special tools needed.
  • An Airworthiness Limitations section that is segregated and clearly distinguishable from the rest of the document. This section must set forth:
  1. Each mandatory replacement time, structural inspection interval, and related structural inspection procedures required for type certification or approved under 14 CFR part 23 or part 25.
  2. Each mandatory replacement time, inspection interval, related inspection procedure, and all critical design configuration control limitations approved under 14 CFR part 23 or part 25, for the fuel tank system.

The Airworthiness Limitations section must contain a legible statement in a prominent location that reads: “The Airworthiness Limitations section is FAA-approved and specifies maintenance required under 14 CFR part 43, sections 43.16 and part 91, section 91.403, unless an alternative program has been FAA-approved.”

Any operator who wishes to adopt a manufacturers’ inspection program should first contact their local FAA Flight Standards District Office, for further guidance.

Altimeter & Static System Inspections in Accordance with 14 CFR Part 91, Section 91.411

Any person operating an airplane or helicopter in controlled airspace under instrument flight rules (IFR) must have had, within the preceding 24 calendar months, each static pressure system, each altimeter instrument, and each automatic pressure altitude reporting system tested and inspected and found to comply with 14 CFR part 43, Appendix E. Those tests and inspections must be conducted by appropriately rated persons under 14 CFR.

Air Traffic Control (ATC) Transponder Inspections

Any person using an air traffic control (ATC) transponder must have had, within the preceding 24 calendar months, that transponder tested and inspected and found to comply with 14 CFR part 43, Appendix F, and part 91, section 91.411. Additionally, following any installation or maintenance on an ATC transponder where data correspondence error could be introduced, the integrated system must be tested and inspected and found to comply with 14 CFR part 43, Appendix E, and part 91, section 91.411 by an appropriately rated person under 14 CFR.

Emergency Locator Transmitter (ELT) Operational & Maintenance Practices in Accordance with Advisory Circular (AC) 91‑44

This AC combined and updated several ACs on the subject of ELTs and receivers for airborne service.

Under the operating rules of 14 CFR part 91, most small U.S. registered civil airplanes equipped to carry more than one person must have an ELT attached to the airplane. 14 CFR part 91, section 91.207 defines the requirements of what type aircraft and when the ELT must be installed. It also states that an ELT that meets the requirements of Technical Standard Order (TSO)-C91 may not be used for new installations.

The pilot-in-command of an aircraft equipped with an ELT is responsible for its operation and, prior to engine shutdown at the end of each flight, should tune the VHF receiver to 121.5 MHz and listen for ELT activations. Maintenance personnel are responsible for accidental activation during the actual period of their work.

Maintenance of ELTs is subject to 14 CFR part 43 and part 91, section 91.413 and should be included in the required inspections. It is essential that the impact switch operation and the transmitter output be checked using the manufacturer’s instructions. Testing of an ELT prior to installation or for maintenance reasons, should be conducted in a metal enclosure in order to avoid outside radiation by the transmitter. If this is not possible, the test should be conducted only within the first 5 minutes after any hour.

Manufacturers of ELTs are required to mark the expiration date of the battery, based on 50 percent of the useful life, on the outside of the transmitter. The batteries are required to be replaced on that date or when the transmitter has been in use for more than 1 cumulative hour. Water activated batteries, have virtually unlimited shelf life. They are not usually marked with an expiration date. They must be replaced after activation regardless of how long they were in service.

The battery replacement can be accomplished by a pilot on a portable type ELT that is readily accessible and can be removed and reinstalled in the aircraft by a simple operation. That would be considered preventive maintenance under 14 CFR part 43, section 43.3(g). Replacement batteries should be approved for the specific model of ELT and the installation performed in accordance with section 43.13.