Chapter 8
Cleaning & Corrosion Control
Water Emulsion Cleaner
Material available under Specification MIL-C-22543A is a water emulsion cleaning compound intended for use on both painted and unpainted aircraft surfaces. This material is also acceptable for cleaning fluorescent painted surfaces and is safe for use on acrylics. However, these properties vary with the material available. A sample application must be checked carefully before general uncontrolled use.
Solvent Emulsion Cleaners
One type of solvent emulsion cleaner is nonphenolic and can be safely used on painted surfaces without softening the base paint. Repeated use may soften acrylic nitrocellulose lacquers. It is effective, however, in softening and lifting heavy preservative coatings. Persistent materials are to be given a second or third treatment as necessary.
Another type of solvent emulsion cleaner has a phenolic base that is more effective for heavy-duty application, but it also tends to soften paint coatings. It must be used with care around rubber, plastics, or other nonmetallic materials. Wear rubber gloves and goggles for protection when working with phenolic base cleaners.
Soaps & Detergent Cleaners
A number of materials are available for mild cleaning use. In this section, some of the more common materials are discussed.
Cleaning Compound, Aircraft Surfaces
Specification MIL-C-5410 Type I and II materials are used in general cleaning of painted and unpainted aircraft surfaces for the removal of light to medium soils, operational films, oils, or greases. They are safe to use on all surfaces, including fabrics, leather, and transparent plastics. Nonglare (flat) finishes are not to be cleaned more than necessary and must never be scrubbed with stiff brushes.
Nonionic Detergent Cleaners
These materials may be either water-soluble or oil-soluble. The oil-soluble detergent cleaner is effective in a 3 to 5 percent solution in dry cleaning solvent for softening and removing heavy preservative coatings. This mixture’s performance is similar to the emulsion cleaners mentioned previously.
Mechanical Cleaning Materials
Mechanical cleaning materials must be used with care and in accordance with directions given, if damage to finishes and surfaces is to be avoided.
Mild Abrasive Materials
No attempt is made in this section to furnish detailed instructions for using various materials listed. Some “do’s and don’ts” are included as an aid in selecting materials for specific cleaning jobs.
The introduction of various grades of nonwoven abrasive pads has given the AMT a clean, inexpensive material for the removal of corrosion products and for other light abrasive needs. The pads can be used on most metals (although the same pad should not be used on different metals) and are generally the first choice when the situation arises. A very open form of this pad is also available for paint stripping when used in conjunction with wet strippers.
Powdered pumice can be used for cleaning corroded aluminum surfaces. Similar mild abrasives may also be used.
Impregnated cotton wadding material is used for removal of exhaust gas stains and polishing corroded aluminum surfaces. It may also be used on other metal surfaces to produce a high reflectance.
Aluminum metal polish is used to produce a high luster, long lasting polish on unpainted aluminum clad surfaces. It must not be used on anodized surfaces, because it removes the oxide coat.
Three grades of aluminum wool, coarse, medium, and fine are used for general cleaning of aluminum surfaces. Impregnated nylon webbing material is preferred over aluminum wool for the removal of corrosion products and stubborn paint films and for the scuffing of existing paint finishes prior to touchup.