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Aviation Maintenance Technician Handbook–General

FAA-H-8083-30B Version 2023

Chapter 8

Cleaning & Corrosion Control

Lacquer rubbing compound material can be used to remove engine exhaust residues and minor oxidation. Avoid heavy rubbing over rivet heads or edges where protective coatings may be worn thin.

Abrasive Papers

Abrasive papers used on aircraft surfaces must not contain sharp or needlelike abrasives that can imbed themselves in the base metal being cleaned or in the protective coating being maintained. The abrasives used must not corrode the material being cleaned. Aluminum oxide paper, 300 grit or finer, is available in several forms and is safe to use on most surfaces. Type I, Class 2 material under Federal Specification P-C-451 is available in 11⁄2" and 2" widths. Avoid the use of carborundum (silicon carbide) papers, particularly on aluminum or magnesium. The grain structure of carborundum is sharp and the material is so hard that individual grains penetrate and bury themselves, even in steel surfaces. The use of emery paper or crocus cloth on aluminum or magnesium can cause serious corrosion of the metal by imbedded iron oxide.

Chemical Cleaners

Chemical cleaners must be used with great care in cleaning assembled aircraft. The danger of entrapping corrosive materials in faying surfaces and crevices counteracts any advantages in their speed and effectiveness. Any materials used must be relatively neutral and easy to remove. It is emphasized that all residues must be removed. Soluble salts from chemical surface treatments, such as chromic acid or dichromate treatment, liquefy and promote blistering in the paint coatings.

Phosphoric-citric Acid

A phosphoric-citric acid mixture (Type I) for cleaning aluminum surfaces is available and is ready to use as packaged. Type II is a concentrate that must be diluted with mineral spirits and water. Wear rubber gloves and goggles to avoid skin contact. Any acid burns may be neutralized by copious water washing, followed by treatment with a diluted solution of baking soda (sodium bicarbonate).

Baking Soda

Baking soda may be used to neutralize acid deposits in lead-acid battery compartments and to treat acid burns from chemical cleaners and inhibitors.