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Aviation Maintenance Technician Handbook–Airframe

FAA-H-8083-31B Version 2023

Chapter 14

Aircraft Fuel Systems

Fuel Pumps

Other than aircraft with gravity-feed fuel systems, all aircraft have at least one fuel pump to deliver clean fuel under pressure to the fuel metering device for each engine. Engine-driven pumps are the primary delivery device. Auxiliary pumps are used on many aircraft as well. Sometimes known as booster pumps or boost pumps, auxiliary pumps are used to provide fuel under positive pressure to the engine-driven pump and during starting when the engine-driven pump is not yet up to speed for sufficient fuel delivery. They are also used to back up the engine-driven pump during takeoff and at high altitude to guard against vapor lock. On many large aircraft, boost pumps are used to move fuel from one tank to another.

Figure 14-45. A solenoid-operated fuel valve uses the magnetic force developed by energized solenoids to open and close a poppet.
Figure 14-45. A solenoid-operated fuel valve uses the magnetic force developed by energized solenoids to open and close a poppet.

There are many different types of auxiliary fuel pumps in use. Most are electrically operated, but some hand-operated pumps are found on older aircraft. Adiscussion of the various pump types found in the aviation fleet follows.

Hand-Operated Fuel Pumps

Some older reciprocating engine aircraft have been equipped with hand-operated fuel pumps. They are used to back up the engine-driven pump and to transfer fuel from tank to tank. The wobble pumps, as they are known, are double-acting pumps that deliver fuel with each stroke of the pump handle. They are essentially vane-type pumps that have bored passages in the center of the pump, allowing a back-and-forth motion to pump the fuel rather than a full revolution of the vanes as is common in electrically driven or engine-driven vane-type pumps.

Figure 14-46 illustrates the mechanism found in a wobble pump. As the handle is moved down from where it is shown, the vane on the left side of the pump moves up, and the vane on the right side of the pump moves down. As the left vane moves up, it draws fuel into chamber A. Because chambers A and D are connected through the bored center, fuel is also drawn into chamber D. At the same time, the right vane forces fuel out of chamber B, through the bored passage in the center of the pump, into chamber C and out the fuel outlet through the check valve at the outlet of chamber C. When the handle is moved up again, the left vane moves down, forcing fuel out of chambers A and D because the check valve at the inlet of the A chamber prevents fuel from flowing back through the fuel inlet. The right vane moves up simultaneously and draws fuel into chambers B and C.

Figure 14-46. A hand-operated wobble pump used for engine starting and fuel transfer on older transport category aircraft.
Figure 14-46. A hand-operated wobble pump used for engine starting and fuel transfer on older transport category aircraft.
Figure 14-47. This engine primer pump is a hand-operated piston type. It is mounted in the instrument panel and extends through the firewall where fuel intake and delivery lines are attached to the fittings on the left.
Figure 14-47. This engine primer pump is a hand-operated piston type. It is mounted in the instrument panel and extends through the firewall where fuel intake and delivery lines are attached to the fittings on the left.

While simple with little to go wrong, a hand-operated pump requires fuel lines to be run into the flight deck to the pump, creating a potential hazard that can be avoided by the use of an electrically driven pump. Modern light reciprocating-engine aircraft usually use electric auxiliary pumps, but they often make use of a simple hand pump for priming the engine(s) during starting. These simple devices are single-acting piston pumps that pull fuel into the pump cylinder when the primer knob is pulled aft. When pushed forward, the fuel is pumped through lines to the engine cylinders. [Figure 14-47]

Centrifugal Boost Pumps

The most common type of auxiliary fuel pump used on aircraft, especially large and high-performance aircraft, is the centrifugal pump. It is electric motor driven and most frequently is submerged in the fuel tank or located just outside of the bottom of the tank with the inlet of the pump extending into the tank. If the pump is mounted outside the tank, a pump removal valve is typically installed so the pump can be removed without draining the fuel tank. [Figure 14-48]

A centrifugal boost pump is a variable displacement pump. It takes in fuel at the center of an impeller and expels it to the outside as the impeller turns. [Figure 14-49] An outlet check valve prevents fuel from flowing back through the pump. A fuel feed line is connected to the pump outlet. A bypass valve may be installed in the fuel feed system to allow the engine-driven pump to pull fuel from the tank if the boost pump is not operating. The centrifugal boost pump is used to supply the engine-driven fuel pump, back up the engine-driven fuel pump, and transfer fuel from tank to tank if the aircraft is so designed.

Some centrifugal fuel pumps operate at more than one speed, as selected by the pilot, depending on the phase of aircraft operation. Single-speed fuel pumps are also common. Centrifugal fuel pumps located in fuel tanks ensure positive pressure throughout the fuel system regardless of temperature, altitude, or flight attitude thus preventing vapor lock. Submerged pumps have fuel proof covers for the electric motor since the motor is in the fuel. Centrifugal pumps mounted on the outside of the tank do not require this but have some sort of inlet that is located in the fuel. This can be a tube in which a shutoff valve is located so the pump can be changed without draining the tank. The inlet of both types of centrifugal pump is covered with a screen to prevent the ingestion of foreign matter. [Figure 14-50]

Figure 14-48. A centrifugal fuel boost pump can be submersed in the fuel tank (A) or can be attached to the outside of the tank with inlet and outlet plumbing extending into the tank (B). The pump removal valve handle extends below the warning flag clearance panel to indicate the pump inlet is closed.
Figure 14-48. A centrifugal fuel boost pump can be submersed in the fuel tank (A) or can be attached to the outside of the tank with inlet and outlet plumbing extending into the tank (B). The pump removal valve handle extends below the warning flag clearance panel to indicate the pump inlet is closed.
Figure 14-49. The internal workings of a centrifugal fuel boost pump. Fuel is drawn into the center of the impeller through a screen. It is moved to the outside of the case by the impeller and out the fuel outlet tube.
Figure 14-49. The internal workings of a centrifugal fuel boost pump. Fuel is drawn into the center of the impeller through a screen. It is moved to the outside of the case by the impeller and out the fuel outlet tube.
Figure 14-50. A typical fuel boost pump inlet screen installation for a centrifugal pump mounted outside of the bottom of the tank.
Figure 14-50. A typical fuel boost pump inlet screen installation for a centrifugal pump mounted outside of the bottom of the tank.

Ejector Pumps

Fuel tanks with in-tank fuel pumps, such as centrifugal pumps, are constructed to maintain a fuel supply to the pump inlet at all times. This ensures that the pump does not cavitate and that the pump is cooled by the fuel. The section of the fuel tank dedicated for the pump installation may be partitioned off with baffles that contain check valves, also known as flapper valves. These allow fuel to flow inboard to the pump during maneuvers but does not allow it to flow outboard.

Some aircraft use ejector pumps to help ensure that liquid fuel is always at the inlet of the pump. A relatively small diameter line circulates pump outflow back into the section of the tank where the pump is located. The fuel is directed through a venturi that is part of the ejector. As the fuel rushes through the venturi, low pressure is formed. An inlet, or line that originates outside of the tank pump area, allows fuel to be drawn into the ejector assembly where it is pumped into the fuel pump tank section. Together, with baffle check valves, ejector pumps keep a positive head of fuel at the inlet of the pump. [Figure 14-51]