Chapter 7
Aircraft Materials, Hardware, & Processes
Stump Type
Stump-type lockbolts, although they do not have the extended stem with pull grooves, are companion fasteners to pull-type lockbolts. They are used primarily where clearance does not permit installation of the pull-type lockbolt. A standard pneumatic riveting hammer (with a hammer set attached for swaging the collar into the pin locking grooves) and a bucking bar are tools necessary for the installation of stump-type lockbolts.
Blind Type
Blind-type lockbolts come as complete units or assemblies. They have exceptional strength and sheet pull-together characteristics. Blind lockbolts are used where only one side of the work is accessible and, generally, where it is difficult to drive a conventional rivet. This type of lockbolt is installed in the same manner as the pull-type lockbolt.
Common Features
Common features of the three types of lockbolts are the annular locking grooves on the pin and the locking collar, which is swaged into the pin’s lock grooves to lock the pin in tension. The pins of the pull- and blind-type lockbolts are extended for pull installation. The extension is provided with pulling grooves and a tension breakoff groove.
Composition
The pins of pull- and stump-type lockbolts are made of heat-treated alloy steel or high-strength aluminum alloy. Companion collars are made of aluminum alloy or mild steel. The blind lockbolt consists of a heat-treated alloy steel pin, blind sleeve and filler sleeve, mild steel collar, and carbon steel washer.
Substitution
Alloy-steel lockbolts may be used to replace steel high-shear rivets, solid steel rivets, or AN bolts of the same diameter and head type. Aluminum-alloy lockbolts may be used to replace solid aluminum-alloy rivets of the same diameter and head type. Steel and aluminum-alloy lockbolts may also be used to replace steel and 2024T aluminum-alloy bolts, respectively, of the same diameter. Blind lockbolts may be used to replace solid aluminum-alloy rivets, stainless steel rivets, or all blind rivets of the same diameter.
Numbering System
The numbering systems for the various types of lockbolts are explained by the break-outs in Figure 7-21.
Grip Range
To determine the bolt grip range required for any application, measure the thickness of the material with a hook scale inserted through the hole. Once this measurement is determined, select the correct grip range by referring to the charts provided by the rivet manufacturer. Examples of grip range charts are shown in Figures 7-22 and 7-23.
When installed, the lockbolt collar should be swaged substantially throughout the complete length of the collar. The tolerance of the broken end of the pin relative to the top of the collar must be within the dimensions given in Figure 7-24.
When removal of a lockbolt becomes necessary, remove the collar by splitting it axially with a sharp, cold chisel. Be careful not to break out or deform the hole. The use of a backup bar on the opposite side of the collar being split is recommended. The pin may then be driven out with a drift punch.
Aircraft Nuts
Aircraft nuts are made in a variety of shapes and sizes. They are made of cadmium-plated carbon steel, stainless steel, or anodized 2024T aluminum alloy and may be obtained with either right- or left-hand threads. No identifying marking or lettering appears on nuts. Only the characteristic metallic luster or color of the aluminum, brass, or the insert can identify them when the nut is of the self-locking type. They can be further identified by their construction.
Aircraft nuts can be divided into two general groups: non-self-locking and self-locking nuts. Non-self-locking nuts are those that must be safetied by external locking devices, such as cotter pins, safety wire, or locknuts. Self-locking nuts contain the locking feature as an integral part.