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Aviation Maintenance Technician Handbook–General

FAA-H-8083-30B Version 2023

Chapter 7

Aircraft Materials, Hardware, & Processes

Non-Self-Locking Nuts

Most of the familiar types of nuts, including the plain nut, the castle nut, the castellated shear nut, the plain hex nut, the light hex nut, and the plain check nut are the non-self-locking type. [Figure 7-25] The castle nut, AN310, is used with drilled shank AN hex head bolts, Clevis bolts, eyebolts, drilled head bolts, or studs. It is rugged and can withstand large tensional loads. Slots (called castellations) in the nut are designed to accommodate a cotter pin or lock wire for safety.

Figure 7-20. Lockbolt types.
Figure 7-20. Lockbolt types.

The castellated shear nut, AN320, is designed for use with devices, such as drilled Clevis bolts and threaded taper pins, which are normally subjected to shearing stress only. Like the castle nut, it is castellated for safetying. Note, however, that the nut is not as deep or as strong as the castle nut; also, that the castellations are not as deep as those in the castle nut.

The plain hex nut, AN315 and AN335 (fine and coarse thread), is of rugged construction. This makes it suitable for carrying large tensional loads. However, since it requires an auxiliary locking device, such as a check nut or lock washer, its use on aircraft structures is somewhat limited.

The light hex nut, AN340 and AN345 (fine and coarse thread), is a much lighter nut than the plain hex nut and must be locked by an auxiliary device. It is used for miscellaneous light tension requirements.

The plain check nut, AN316, is employed as a locking device for plain nuts, set screws, threaded rod ends, and other devices.

The wing nut, AN350, is intended for use where the desired tightness can be obtained by hand and where the assembly is frequently removed.

Self-Locking Nuts

As their name implies, self-locking nuts need no auxiliary means of safetying but have a safetying feature included as an integral part of their construction. Many types of self-locking nuts have been designed and their use has become quite widespread. Common applications are:

  • Attachment of antifriction bearings and control pulleys
  • Attachment of accessories, anchor nuts around inspection holes, and small tank installation openings
  • Attachment of rocker box covers and exhaust stacks

Self-locking nuts are acceptable for use on certificated aircraft subject to the restrictions of the manufacturer. Self-locking nuts are used on aircraft to provide tight connections that do not shake loose under severe vibration. Do not use self-locking nuts at joints, which subject either the nut or bolt to rotation. They may be used with antifriction bearings and control pulleys, provided the inner race of the bearing is clamped to the supporting structure by the nut and bolt. Plates must be attached to the structure in a positive manner to eliminate rotation or misalignment when tightening the bolts or screws.

Figure 7-21. Lockbolt numbering system.
Figure 7-21. Lockbolt numbering system.

The two general types of self-locking nuts currently in use are the all-metal type and the fiber lock type. For the sake of simplicity, only three typical kinds of self-locking nuts are considered in this handbook: the Boots self-locking and the stainless steel self-locking nuts, representing the all-metal types; and the elastic stop nut, representing the fiber insert type.

Boots Self-Locking Nut

The Boots self-locking nut is of one piece, all-metal construction designed to hold tight despite severe vibration. Note in Figure 7-26 that it has two sections and is essentially two nuts in one: a locking nut and a load-carrying nut. The two sections are connected with a spring, which is an integral part of the nut.

The spring keeps the locking and load-carrying sections such a distance apart that the two sets of threads are out of phase or spaced so that a bolt, which has been screwed through the load-carrying section, must push the locking section outward against the force of the spring to engage the threads of the locking section properly.

The spring, through the medium of the locking section, exerts a constant locking force on the bolt in the same direction as a force that would tighten the nut. In this nut, the load-carrying section has the thread strength of a standard nut of comparable applied to the nut loosens it. The nut can be removed and reused without impairing its efficiency.

Figure 7-22. Pull-and stump-type lockbolt grip ranges.
Figure 7-22. Pull-and stump-type lockbolt grip ranges.
Figure 7-23. Blind-type lockbolt grip ranges.
Figure 7-23. Blind-type lockbolt grip ranges.