Chapter 6
Lubrication & Cooling Systems
The ashless dispersant grades are recommended for aircraft engines subjected to wide variations of ambient temperature, particularly the turbocharged series engines that require oil to activate the various turbo controllers. At temperatures below 20 °F, preheating of the engine and oil supply tank is normally required regardless of the type of oil used.
Premium, semisynthetic multigrade ashless dispersant oil is a special blend of a high-quality mineral oil and synthetic hydrocarbons with an advanced additive package that has been specifically formulated for multigrade applications. The ashless antiwear additive provides exceptional wear protection for wearing surfaces.
Many aircraft manufacturers add approved preservative lubricating oil to protect new engines from rust and corrosion at the time the aircraft leaves the factory. This preservative oil should be removed at end of the first 25 hours of operation. When adding oil during the period when preservative oil is in the engine, use only aviation grade straight mineral oil or ashless dispersant oil, as required, of the viscosity desired.
If ashless dispersant oil is used in a new engine, or a newly overhauled engine, high oil consumption might possibly be experienced. The additives in some of these ashless dispersant oils may retard the break in of the piston rings and cylinder walls. This condition can be avoided by the use of mineral oil until normal oil consumption is obtained, then change to the ashless dispersant oil. Mineral oil should also be used following the replacement of one or more cylinders or until the oil consumption has stabilized.
In all cases, refer to the manufacturers’ information when oil type or time in service is being considered.
Reciprocating Engine Lubrication Systems
Aircraft reciprocating engine pressure lubrication systems can be divided into two basic classifications: wet sump and dry sump. The main difference is that the wet sump system stores oil in a reservoir inside the engine. After the oil is circulated through the engine, it is returned to this crankcasebased reservoir. A dry sump engine pumps the oil from the engine’s crankcase to an external tank that stores the oil. The dry sump system uses a scavenge pump, some external tubing, and an external tank to store the oil.
Other than this difference, the systems use similar types of components. Because the dry sump system contains all the components of the wet sump system, the dry sump system is explained as an example system.
Combination Splash & Pressure Lubrication
The lubricating oil is distributed to the various moving parts of a typical internal combustion engine by one of the three following methods: pressure, splash, or a combination of pressure and splash.
The pressure lubrication system is the principal method of lubricating aircraft engines. Splash lubrication may be used in addition to pressure lubrication on aircraft engines, but it is never used by itself; aircraft-engine lubrication systems are always either the pressure type or the combination pressure and splash type, usually the latter.
The advantages of pressure lubrication are:
- Positive introduction of oil to the bearings.
- Cooling effect caused by the large quantities of oil that can be pumped, or circulated, through a bearing.
- Satisfactory lubrication in various attitudes of flight.
Lubrication System Requirements
The lubrication system of the engine must be designed and constructed so that it functions properly within all flight attitudes and atmospheric conditions that the aircraft is expected to operate. In wet sump engines, this requirement must be met when only half of the maximum lubricant supply is in the engine. The lubrication system of the engine must be designed and constructed to allow installing a means of cooling the lubricant. The crankcase must also be vented to the atmosphere to preclude leakage of oil from excessive pressure.
Dry Sump Oil Systems
Many reciprocating and turbine aircraft engines have pressure dry sump lubrication systems. The oil supply in this type of system is carried in a tank. A pressure pump circulates the oil through the engine. Scavenger pumps then return it to the tank as quickly as it accumulates in the engine sumps. The need for a separate supply tank is apparent when considering the complications that would result if large quantities of oil were carried in the engine crankcase. On multiengine aircraft, each engine is supplied with oil from its own complete and independent system.
Although the arrangement of the oil systems in different aircraft varies widely and the units of which they are composed differ in construction details, the functions of all such systems are the same. A study of one system clarifies the general operation and maintenance requirements of other systems.
The principal units in a typical reciprocating engine dry sump oil system include an oil supply tank, an engine-driven pressure oil pump, a scavenge pump, an oil cooler with an oil cooler control valve, oil tank vent, necessary tubing, and pressure and temperature indicators. [Figure 6-4]