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Aviation Maintenance Technician Handbook–General

FAA-H-8083-30B Version 2023

Chapter 12

Fundamentals of Electricity & Electronics

With the development of high-capacity electrolytic capacitors, a variation of the split-phase motor known as the capacitor start motor, has been made. Nearly all fractional horsepower motors in use today on refrigerators and other similar appliances are of this type. [Figure 12-311] In this adaptation, the starting winding and running winding have the same size and resistance value. The phase shift between currents of the two windings is obtained by using capacitors connected in series with the starting winding.

Capacitor start motors have a starting torque comparable to their torque at rated speed and can be used in applications where the initial load is heavy. Again, a centrifugal switch is required for disconnecting the starting winding when the rotor speed is approximately 25 percent of the rated speed.

Although some single-phase induction motors are rated as high as 2 horsepower (hp), the major field of application is 1 hp, or less, at a voltage rating of 115 volts for the smaller sizes and 110 to 220 volts for one-fourth hp and up. For even larger power ratings, polyphase motors generally are used, since they have excellent starting torque characteristics.

Direction of Rotation of Induction Motors

The direction of rotation of a three-phase induction motor can be changed by simply reversing two of the leads to the motor. The same effect can be obtained in a two-phase motor by reversing connections to one phase. In a single-phase motor, reversing connections to the starting winding reverses the direction of rotation.

Most single-phase motors designed for general application have provision for readily reversing connections to the starting winding. Nothing can be done to a shaded pole motor to reverse the direction of rotation because the direction is determined by the physical location of the copper shading ring. If, after starting, one connection to a three-phase motor is broken, the motor continues to run but delivers only one-third the rated power. Also, a two-phase motor runs at one-half its rated power if one phase is disconnected. Neither The synchronous motor is one of the principal types of AC motors. Like the induction motor, the synchronous motor makes use of a rotating magnetic field. Unlike the induction motor, however, the torque developed does not depend on the induction of currents in the rotor. Briefly, the principle of operation of the synchronous motor is as follows: A multiphase source of AC is applied to the stator windings, and a rotating magnetic field is produced. A direct current is applied to the rotor winding, and another magnetic field is produced. The synchronous motor is so designed and constructed that these two fields react to each other in such a manner that the rotor is dragged along and rotates at the same speed as the rotating magnetic field produced by the stator windings.

Figure 12-308. Squirrel cage rotor for an AC induction motor.
Figure 12-308. Squirrel cage rotor for an AC induction motor.

An understanding of the operation of the synchronous motor can be obtained by considering the simple motor of

clockwise by some mechanical means in order to produce a rotating magnetic field. They induce poles of opposite polarity in the soft iron rotor, and forces of attraction exist between corresponding North and South poles.

Consequently, as poles A and B rotate, the rotor is dragged along at the same speed. However, if a load is applied to the rotor shaft, the rotor axis momentarily falls behind that of the rotating field but, thereafter, continues to rotate with the field at the same speed as long as the load remains constant. If the load is too large, the rotor pulls out of synchronism with the rotating field and, as a result, no longer rotates with the field at the same speed. Thus, the motor is said to be overloaded.

Such a simple motor as shown in Figure 12-312 is never used. The idea of using some mechanical means of rotating the poles by using phased AC voltages. In this respect, the synchronous motor is similar to the induction motor.

Figure 12-309. Shaded pole induction motor.
Figure 12-309. Shaded pole induction motor.

The synchronous motor consists of a stator field winding similar to that of an induction motor. The stator winding produces a rotating magnetic field. The rotor may be a permanent magnet, as in small, single-phase synchronous motors used for clocks and other small precision equipment, or it may be an electromagnet, energized from a DC source of power and fed through slip rings into the rotor field coils, as in an alternator. In fact, an alternator may be operated either as an alternator or a synchronous motor.

Since a synchronous motor has little starting torque, some means must be provided to bring it up to synchronous speed. The most common method is to start the motor at no load, allow it to reach full speed, and then energize the magnetic field. The magnetic field of the rotor locks with the magnetic field of the stator and the motor operates at synchronous speed.

The magnitude of the induced poles in the rotor shown in Figure 12-313 is so small that sufficient torque cannot be developed for most practical loads. To avoid such a limitation on motor operation, a winding is placed on the rotor and energized with DC. A rheostat placed in series with the DC source provides the operator of the machine with a means of varying the strength of the rotor poles, thus placing the motor under control for varying loads.

The synchronous motor is not a self-starting motor. The rotor is heavy and, from a dead stop, it is impossible to bring the rotor into magnetic lock with the rotating magnetic field. For this reason, all synchronous motors have some kind of starting device. One type of simple starter is another motor, either AC or DC, which brings the rotor up to approximately 90 percent of its synchronous speed. The starting motor is then disconnected, and the rotor locks in step with the rotating field. Another starting method is a second winding of the squirrel cage type on the rotor. This induction winding brings the rotor almost to synchronous speed, and when the DC is connected to the rotor windings, the rotor pulls into step with the field. The latter method is the more commonly used.

AC Series Motor

An AC-series motor is a single-phase motor, but is not an induction or synchronous motor. It resembles a DC motor in that it has brushes and a commutator. The AC-series motor operates on either AC or DC circuits. Remember that the direction of rotation of a DC-series motor is independent of the polarity of the applied voltage, provided the field and armature connections remain unchanged. Hence, if a DC-series motor is connected to an AC source, a torque is developed that tends to rotate the armature in one direction. However, a DC-series motor does not operate satisfactorily from an AC supply for the following reasons:

Figure 12-310. Diagram of a shaded pole motor.
Figure 12-310. Diagram of a shaded pole motor.
  1. The alternating flux sets up large eddy current and hysteresis losses in the unlaminated portions of the magnetic circuit and causes excessive heating and reduced efficiency.
  2. The self-induction of the field and armature windings causes a low power factor.
  3. The alternating field flux establishes large currents in the coils, which are short circuited by the brushes; this action causes excessive sparking at the commutator.