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Aviation Maintenance Technician Handbook–General

FAA-H-8083-30B Version 2023

Chapter 6

Aircraft Weight & Balance

One of the most important reasons for weighing an aircraft is to determine its EWCG. All other weight and balance calculations, including loading the aircraft for flight, performing an equipment change calculation, and performing an adverse condition check, begin with knowing the empty weight and EWCG. This crucial information is part of what is contained in the aircraft weight and balance report.

Figure 6-3. Relationship between the algebraic signs of weight, arms, and moments.
Figure 6-3. Relationship between the algebraic signs of weight, arms, and moments.
Figure 6-4. Center of gravity and a first class lever.
Figure 6-4. Center of gravity and a first class lever.

empty weight from the maximum allowable gross weight. For aircraft certificated in both normal and utility categories, there may be two useful loads listed in the aircraft weight and balance records. An aircraft with an empty weight of 3,100 lb may have a useful load of 850 lb, if the normal category maximum weight is listed as 3,950 lb. When the aircraft is operated in the utility category, the maximum gross weight may be reduced to 3,700 lb, with a corresponding decrease in the useful load to 600 lb. Some aircraft have the same useful load regardless of the category in which they are certificated.

The useful load consists of fuel, any other fluids that are not part of empty weight, passengers, baggage, pilot, copilot, and crewmembers. Whether the weight of engine oil is considered part of the useful load depends on when the aircraft was certificated and can be determined by looking at the Aircraft Specifications or TCDS. The payload of an aircraft is like the useful load, except it does not include fuel.

A reduction in the weight of an item, where possible, may be necessary to remain within the maximum weight allowed for the category in which an aircraft is operating. Determining the distribution of these weights is called a weight check.

Minimum Fuel

Many modern aircraft have multiple rows of seats and often more than one baggage compartment. The weight and balance extreme conditions represent the maximum forward and rearward CG position for the aircraft. An aircraft has certain fixed points, fore and aft, beyond which the CG should not be permitted at any time during flight. A check should be made to ensure that the CG will not shift out of limits when crew, passengers, cargo, and expendable weights are added or removed. If the limits are exceeded and the aircraft is flown in this condition, it may lead to insufficient stability, with resulting difficulty in controlling the aircraft. After any repair or alteration that changes the weight and balance, the Airframe and Powerplant (A&P) mechanic or repairman must ensure that no legal condition of loading can move the CG outside of its allowable limits. To determine this, the mechanic will deliberately attempt to calculate the aircraft loading in such a manner as to place the CG outside the limits of the aircraft. This is called an adverse-loading check.

For example, in a forward adverse-loaded CG check, all useful load in front of the forward CG limit is loaded, and all useful load behind this limit is left empty. An exception to leaving it empty is the fuel tank. If the fuel tank is located behind the forward CG limit, it cannot be left empty because the aircraft cannot fly without fuel. In this case, an amount of fuel is accounted for, which is known as minimum fuel. Minimum fuel is the amount needed for 30 minutes of flight at cruise power.

For weight and balance purposes, the minimum fuel is no more than the quantity needed for one half hour of operation at rated maximum continuous power. This is 1⁄12 gallon for each maximum except takeoff (METO) horsepower (hp). Because aviation gasoline (Avgas) weighs 6 pounds per gallon (lb/gal), determine the number of pounds of the minimum fuel by dividing the METO hp by 2. For instance, an aircraft having a METO hp of 200 hp will have a minimum fuel of 16.65 gallons or 99.99 pounds. An even simpler way is to take the METO hp divided by 2, which is 100 pounds. Both methods in determining minimum fuel are valued and result in essentially the same answer. In the latter computation, a piston engine in cruise flight burns 1 lb of fuel per hour for each hp, or 1⁄2 lb for 30 minutes, hence dividing the METO by 2.

For example, if a forward adverse-loaded CG check was performed on a piston engine aircraft, with the engine having a METO hp of 200, the minimum fuel would be 100 lb (200 METO hp ÷ 2).

For turbine engine-powered aircraft, minimum fuel is not based on engine hp. If an adverse-loaded CG check is being performed on a turbine engine-powered aircraft, the aircraft manufacturer would need to supply information on minimum fuel.

Tare Weight

When aircraft are placed on scales and weighed, it is sometimes necessary to use support equipment to aid in the weighing process. For example, to weigh a tail dragger airplane, it is necessary to raise the tail to get the airplane level. To level the airplane, a jack might be placed on the scale and used to raise the tail. Unfortunately, the scale is now absorbing the weight of the jack in addition to the weight of the airplane. This extra weight is known as tare weight and must be subtracted from the scale reading. Other examples of tare weight are wheel chocks placed on the scales and ground locks left in place on retractable landing gear.

Procedures for Weighing an Aircraft

General Concepts

The most important reason for weighing an aircraft is to find out its empty weight (basic empty weight) and to find out where it balances in the empty weight condition. When an aircraft is to be flown, the pilot-in-command must know what the loaded weight of the aircraft is and where its loaded CG is. For the loaded weight and CG to be calculated, the pilot or dispatcher handling the flight must first know the empty weight and EWCG.

Earlier in this chapter it was identified that the CG for an object is the point about which the nose heavy and tail heavy moments are equal. One method that could be used to find this point would involve lifting an object off the ground twice, first suspending it from a point near the front, and on the second lift suspending it from a point near the back. With each lift, a perpendicular line (90 degrees) would be drawn from the suspension point to the ground. The two perpendicular lines would intersect somewhere in the object, and the point of intersection would be the CG. This concept is shown in Figure 6-5, where an airplane is suspended from two different points. The perpendicular line from the first suspension point is shown in red, and the new suspension point line is shown as a blue plumb bob. Where the red and blue lines intersect is the CG. If an airplane were suspended from two points, one at the nose and one at the tail, the perpendicular drop lines would intersect at the CG. Suspending an airplane from the ceiling by two hooks, however, is clearly not realistic. Even if it could be done, determining where in the airplane the lines intersect would be difficult.

A more realistic way to find the CG for an object, especially an airplane, is to place it on a minimum of two scales and calculate the moment value for each scale reading. In Figure 6-6, there is a plank that is 200" long, with the left end being the datum (zero arm), and 6 weights placed at various locations along the length of the plank. The purpose of Figure 6-6 is to show how the CG can be calculated when the arms and weights for an object are known.

To calculate the CG for the object in Figure 6-6, the moments for all the weights need to be calculated and then summed, and the weights need to be summed. In the four-column table in Figure 6-7, the item, weight, and arm are listed in the first three columns, with the information coming from