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Aviation Maintenance Technician Handbook–General

FAA-H-8083-30B Version 2023

Chapter 7

Aircraft Materials, Hardware, & Processes

Countersunk machine screws are listed as AN505 and AN510 for 82° and AN507 for 100°. The AN505 and AN510 correspond to the AN515 and AN520 roundhead in material and usage.

The fillister head screw, AN500 through AN503, is a general purpose screw and is used as a cap screw in light mechanisms. This could include attachments of cast aluminum parts, such as gearbox cover plates.

The AN500 and AN501 screws are available in low-carbon steel, corrosion-resistant steel, and brass. The AN500 has coarse threads, while the AN501 has fine threads. They have no clearly defined grip length.

Screws larger than No. 6 have a hole drilled through the head for safetying purposes.

The AN502 and AN503 fillister head screws are made of heat-treated alloy steel, have a small grip, and are available in fine and coarse threads. These screws are used as cap screws where great strength is required. The coarse threaded screws are commonly used as cap screws in tapped aluminum alloy and magnesium castings because of the softness of the metal.

Self-Tapping Screws

Machine self-tapping screws are listed as AN504 and AN506. The AN504 screw has a roundhead, and the AN506 is 82° countersunk. These screws are used for attaching removable parts, such as nameplates, to castings and parts in which the screw cuts its own threads.

AN530 and AN531 self-tapping sheet metal screws, such as the Parker-Kalon Z-type sheet metal screw, are blunt on the end. They are used in the temporary attachment of metal for riveting, and in the permanent assembly of nonstructural assemblies. Self-tapping screws should not be used to replace standard screws, nuts, bolts, or rivets.

Drive Screws

Drive screws, AN535, correspond to the Parker-Kalon U-type. They are plain head self-tapping screws used as cap screws for attaching nameplates in castings and for sealing drain holes in corrosion proofing tubular structures. They are not intended to be removed after installation.

Identification & Coding for Screws

The coding system used to identify screws is similar to that used for bolts. There are AN and NAS screws. NAS screws are structural screws. Part numbers 510, 515, 550, and so on, catalog screws into classes, such as roundhead, flathead, washer head, and so forth. Letters and digits indicate their material composition, length, and thickness. Examples of AN and NAS code numbers follow.

Formula: AN501B-416-7 ; AN = Air Force-Navy standard ; 501 = fillister head, fine thread ; B = brass ; 416 = 4/16-inch diameter ; 7 = 7/16-inch length

The letter “D” in place of the “B” would indicate that the material is 2017-T aluminum alloy. The letter “C” would designate corrosion resistant steel. An “A” placed before the material code letter would indicate that the head is drilled

Formula: for safetying. ; NAS144DH-22 ; NAS = National Aircraft Standard ; 144 = head style; diameter and thread—1/4-28 bolt, internal ; wrenching ; DH = drilled head ; 22 = screw length in 16ths of an inch—13/8 inches long

The basic NAS number identifies the part. The suffix letters and dash numbers separate different sizes, plating material, drilling specifications, and so forth. The dash numbers and suffix letters do not have standard meanings. It is necessary to refer to a specific NAS page in the Standards book for the legend.

Riveted & Rivetless Nut Plates

When access to the back of a screw or bolt installation is impractical, riveted or rivetless nut plates are used to secure the connection of panels. One example in aircraft this technique is especially useful is to secure the floorboards to the stringers and to each other.

Nut Plates

Nuts that are made to be riveted in place in aircraft are called nut plates. Their purpose is to allow bolts and screws to be inserted without having to hold the nut. They are permanently mounted to enable inspection panels and access doors to be easily removed and installed. When many screws are used on a panel, to make installation easier, normally floating anchor nuts are used. The floating anchor nut fits into a small bracket, which is riveted to the aircraft skin. The nut is free to move, which makes it much easier to align it with the screw. For production ease, sometimes ganged anchor nuts are used for inspection panels. Ganged anchor nuts allow the nuts to float in a channel, making alignment with the screw easy.