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Aviation Maintenance Technician Handbook - Powerplant

FAA-H-8083-32B Version 2023

Chapter 1

Aircraft Engines

Turbofan engine with separate nozzles, fan, and core.
Figure 1-43. Turbofan engine with separate nozzles, fan, and core.

Accessory Section

The accessory section of the gas turbine engine has various functions. The primary function is to provide space for the mounting of accessories necessary for operation and control of the engine. Generally, it also includes accessories concerned with the aircraft, such as electric generators and hydraulic pumps. Secondary functions include acting as an oil reservoir and/or oil sump and housing the accessory drive gears and reduction gears.

The arrangement and driving of accessories has always been a major problem on gas turbine engines. Driven accessories on turbofans are usually mounted on the accessory gear box, which is on the bottom of the engine. The location of the accessory gear box varies somewhat, but most turboprops and turboshafts have the accessory cases mounted to the back section of the engine.

The components of the accessory section of all gas turbine engines have essentially the same purpose, even though they often differ quite extensively in construction details and nomenclature.

The basic elements of the accessory section are:

  1. The accessory case, which has machined mounting pads for the engine-driven accessories, and
  2. The gear train, which is housed within the accessory case.

The accessory case may be designed to act as an oil reservoir. If an oil tank is utilized, a sump is usually provided below the front bearing support for the drainage and scavenging of oil used to lubricate bearings and drive gears. The accessory case is also provided with adequate tubing or cored passages for spraying lubricating oil on the gear train and supporting bearings.

The gear train is driven by the engine high-pressure compressor through an accessory drive shaft (tower shaft) gear coupling, which splines with a gear box gear and the high-pressure compressor. The reduction gearing within the case provides suitable drive speeds for each engine accessory or component. Because the rotor operating rpm is so high, the accessory reduction gear ratios are relatively high. The accessory drives are supported by ball bearings assembled in the mounting pad bores of the accessory case. [Figure 1-45]

Compressor Section

The compressor section of the gas turbine engine has many functions. Its primary function is to supply air in sufficient quantity to satisfy the requirements of the combustion burners. Specifically, to fulfill its purpose, the compressor must increase the pressure of the mass of air received from the air inlet duct, and then discharge it to the burners in the quantity and at the pressures required.

A secondary function of the compressor is to supply bleedair for various purposes in the engine and aircraft. The bleed-air is taken from any of the various pressure stages of the compressor. The exact location of the bleed ports is, of course, dependent on the pressure or temperature required for a particular job. The ports are small openings in the compressor case adjacent to the particular stage from which the air is to be bled; thus, varying degrees of pressure are available simply by tapping into the appropriate stage. Air is often bled from the final or highest pressure stage since, at this point, pressure and air temperature are at a maximum. At times it may be necessary to cool this high-pressure air. If it is used for cabin pressurization or other purposes to which excess heat would be uncomfortable or detrimental, the air is sent through an air conditioning unit before it enters the cabin.

Bleed air is utilized in a wide variety of ways. Some of the current applications of bleed air are:

  1. Cabin pressurization, heating, and cooling;
  2. Deicing and anti-icing equipment;
  3. Pneumatic starting of engines; and
  4. Auxiliary drive units (ADU).

Another function of the compressor bleed air is for the operation of vortex dissipaters. The vortex dissipater supplies a high-velocity stream of compressor bleed air blown from a nozzle into an area where vortices are likely to form. Vortex dissipaters destroy the vortices that would otherwise suck debris from the ground into engines mounted in pods that are low to the ground.

Compressor Types

The two principal types of compressors currently being used in gas turbine aircraft engines are centrifugal flow and axial flow. The centrifugal-flow compressor achieves its purpose by picking up the entering air and accelerating it outwardly by centrifugal action. The axial-flow compressor compresses air while the air continues in its original direction of flow, thus avoiding the energy loss caused by turns. The components of each of these two types of compressor have their individual functions in the compression of air for the combustion section. A stage in a compressor is considered to be a rise in pressure.

Centrifugal-Flow Compressors

The centrifugal-flow compressor consists of an impeller (rotor), a diffuser (stator), and a compressor manifold. [Figure 1-46] Centrifugal compressors have a high pressure rise per stage that can be around 8:1. Generally centrifugal

Typical turbofan inlet.
Figure 1-44. Typical turbofan inlet.