Chapter 9
Engine Fire Protection Systems
Fault Indication Provision can be made in the control unit to send a fault signal to activate a fault indicator whenever the short discriminator circuit detects a short in the sensing element loop. While this is a requirement in 14 CFR for transport category aircraft because such a short disables the fire detection system, it is offered as an option for other aircraft types in which it may not be a requirement.
Dual-Loop Systems Dual-loop systems are, in essence, two complete basic fire detection systems with their output signals connected so that both must signal to result in a fire warning. This arrangement, called “AND” logic, results in greatly increased reliability against false fire warnings from any cause. Should one of the two loops be found inoperative at the preflight integrity test, a flight deck selector switch disconnects that loop and allows the signal from the other loop alone to activate the fire warning. Since the single operative loop meets all fire detector requirements, the aircraft can be safely dispatched, and maintenance deferred to a more convenient time. However, should one of the two loops become inoperative in flight and a fire subsequently occur, the fire signaling loop activates a flight deck fault signal that alerts the flight crew to select single-loop operation to confirm the possible occurrence of fire.
Automatic Self-Interrogation Dual-loop systems automatically perform the loop switching and decision-making function required of the flight crew upon appearance of the fault indication in the flight deck. Automatic self-interrogation eliminates the fault indication and assures the immediate appearance of the fire indication should fire occur while at least one loop of the dual-loop system is operative. Should the control circuit from a single loop signal “fire,” the self-interrogation circuit automatically tests the functioning of the other loop. If it tests operative, the circuit suppresses the fire signal (because the operative loop would have signaled if a fire existed). If, however, the other loop tests inoperative, the circuit outputs a fire signal. The interrogation and decision takes place in milliseconds, so that no delay occurs if a fire actually exists.
Support Tube-Mounted Sensing Elements When you want to mount the sensing elements on the engine, and in some cases, on the aircraft structure, the support tubemounted element solves the problem of providing sufficient element support points, and greatly facilitates the removal and reinstallation of the sensing elements for engine or system maintenance.
Most modern installations use the support tube concept of mounting sensing elements for better maintainability as well as increased reliability. The sensing element is attached to a prebent stainless steel tube by closely spaced clamps and bushings, where it is supported from vibration damage and protected from pinching and excessive bending. The support tube-mounted elements can be furnished with either single- or dual-sensing elements.
Being prebent to the designed configuration assures its installation in the aircraft precisely in its designed location, where it has the necessary clearance to be free from the possibility of the elements chafing against engine or aircraft structure. The assembly requires only a few attachment points, and removal for engine maintenance is quick and easy. Should the assembly require repair or maintenance, it is easily replaced with another assembly, leaving the repair for the shop. A damaged sensing element is easily replaced in the assembly. The assembly is rugged, easy to handle, and unlikely to suffer damage during handling for installation or removal.
Fire Detection Control Unit (Fire Detection Card) The control unit for the simplest type of system typically contains the necessary electronic resistance monitoring and alarm output circuits, housed in a hermetically sealed aluminum case and filled with a mounting bracket and circular electrical connector. For more sophisticated systems, control modules may be employed that contain removable control cards having circuitry for individual hazard areas, and/ or unique functions. In the most advanced applications, the detection system circuitry controls all aircraft fire protection functions, including fire detection and extinguishing for engines, APUs, cargo bays, and bleed air systems.
Fire Zones
The powerplant installation has several designated fire zones: (1) the engine power section; (2) the engine accessory section; (3) except for reciprocating engines, any complete powerplant compartment in which no isolation is provided between the engine power section and the engine accessory section; (4) any APU compartment; (5) any fuel-burning heater and other combustion equipment installation; (6) the compressor and accessory sections of turbine engines; and (7) combustor, turbine, and tailpipe sections of turbine engine installations that contain lines or components carrying flammable fluids or gases. Figure 9-7 shows fire protection for a large turbo fan engine.
In addition to the engine and nacelle area zones, other areas on multiengine aircraft are provided with fire detection and protection systems. These areas include baggage compartments, lavatories, APU, combustion heater installations, and other hazardous areas. Discussion of fire protection for these areas is not included in this section, which is limited to engine fire protection.
Engine Fire Extinguishing System
Commuter aircraft certificated under 14 CFR part 23 are required to have, at a minimum, a one-shot fire extinguishing system. All transport category aircraft certificated under 14 CFR part 25 are required to have two discharges, each of which produces adequate agent concentration. An individual one-shot system may be used for APUs, fuel burning heaters, and other combustion equipment. For each “other” designated fire zone, two discharges (two-shot system) must be provided, each of which produces adequate agent concentration. [Figure 9-8]
Fire Extinguishing Agents
The fixed fire extinguisher systems used in most engine fire protection systems are designed to dilute the atmosphere with an inert agent that does not support combustion. Many systems use perforated tubing or discharge nozzles to distribute the extinguishing agent. High rate of discharge (HRD) systems use open-end tubes to deliver a quantity of extinguishing agent in 1 to 2 seconds. The most common extinguishing agent still used today is Halon 1301 because of its effective firefighting capability and relatively low toxicity (U.L. classification Group 61). Noncorrosive, Halon 1301 does not affect the material it contacts and requires no clean-up when discharged. Halon 1301 is the current extinguishing agent for commercial aircraft, but a replacement is under development. Because Halon 1301 depletes the ozone layer only recycled Halon 1301 is currently available. Halon 1301 is used until a suitable replacement is developed. Some military aircraft use HCL-125, which the Federal Aviation Administration (FAA) is testing for use in commercial aircraft.
Carbon dioxide (CO ) is an effective extinguishing agent. It 2 is most often used in fire extinguishers that are available on the ramp to fight fires on the exterior of the aircraft, such as engine or APU fires. CO has been used for many years to 2 extinguish flammable fluid fires and fires involving electrical equipment. It is noncombustible and does not react with most substances. It provides its own pressure for discharge from the storage vessel, except in extremely cold climates where a booster charge of nitrogen may be added to winterize the system. Normally, CO is a gas, but it is easily liquefied by 2 compression and cooling. After liquefaction, CO remains in 2 a closed container as both liquid and gas. When CO is then 2 discharged to the atmosphere, most of the liquid expands to gas. Heat absorbed by the gas during vaporization cools the remaining liquid to –110 °F, and it becomes a finely divided white solid, dry ice snow.
Turbine Engine Ground Fire Protection
On many aircraft, means are usually provided for rapid access to the compressor, tailpipe, or burner compartments. Many aircraft systems are equipped with spring-loaded or pop-out access doors in the skin of the various compartments. Internal engine tailpipe fires that take place during engine shutdown or false starts can be blown out by motoring the engine with the starter. A running engine can be accelerated to rated speed to achieve the same result. If such a fire persists, a fire extinguishing agent can be directed into the tailpipe. It should be remembered that excessive use of CO, or other agents 2 that have a cooling effect, can shrink the turbine housing on the turbine and cause the engine to disintegrate.