Aviation Training Experts™

handbook

Aviation Maintenance Technician Handbook–General

FAA-H-8083-30B Version 2023

Chapter 1

Safety, Ground Operations, & Servicing

To start the engine, proceed as follows:

  1. Turn the auxiliary fuel pump on, if the aircraft is so equipped.
  2. Place the mixture control to the position recommended for the engine and carburetor combination being started. As a general rule, put the mixture control in the “idle cut-off” position for fuel injection and in the
Figure 1-14. Securing helicopter blades and fuselage.
Figure 1-14. Securing helicopter blades and fuselage.

“full rich” position for float-type carburetors. Many light aircraft are equipped with a mixture control pull rod that has no detent intermediate positions. When such controls are pushed in flush with the instrument panel, the mixture is set in the “full rich” position. Conversely, when the control rod is pulled all the way out, the carburetor is in the “idle cut-off” or “full lean” position. The operator can select unmarked intermediate positions between these two extremes to achieve any desired mixture setting.

  1. Open the throttle to a position that provides 1,000 to 1,200 rpm (approximately 1⁄8" to 1⁄2" from the “closed” position).
  2. Leave the pre-heat or alternate air (carburetor air) control in the “cold” position to prevent damage and fire in case of backfire. These auxiliary heating devices are used after the engine warms up. They improve fuel vaporization, prevent fouling of the spark plugs, ice formation, and eliminate icing in the induction system.
  3. Move the primer switch to “on” intermittently (press to prime by pushing in on the ignition switch during the starting cycle), or prime with one to three strokes of priming pump, depending on how the aircraft is equipped. The colder the weather, the more priming is needed.
  4. Energize the starter and after the propeller has made at least two complete revolutions, turn the ignition switch on. On engines equipped with an induction vibrator (shower of sparks, magneto incorporates a retard breaker assembly), turn the switch to the “both” position and energize the starter by turning the switch to the “start” position. After the engine starts, release the starter switch to the “both” position. When starting an engine that uses an impulse coupling magneto, turn the ignition switch to the “left” position. Place the start switch to the “start” position. When the engine starts, release the start switch. Do not crank the engine continuously with the starter for more than 1 minute. Allow a 3- to 5-minute period for cooling the starter (starter duty cycle) between successive attempts. Otherwise, the starter may be burned out due to overheating.
  5. After the engine is operating smoothly, move the mixture control to the “full rich” position if started in the “idle cutoff” position. Carbureted engines are already in the rich mixture position. Check for oil pressure.
  6. Instruments for monitoring the engine during operation include a tachometer for rpm, manifold pressure gauge, oil pressure gauge, oil temperature gauge, cylinder head temperature gauge, exhaust gas temperature gauge, and fuel flow gauge.

Hand Cranking Engines

If the aircraft has no self-starter, start the engine by turning the propeller by hand (hand propping the propeller). The person who is turning the propeller calls: “Fuel on, switch off, throttle closed, brakes on.” The person operating the engine checks these items and repeats the phrase. The switch and throttle must not be touched again until the person swinging the prop calls “contact.” The operator repeats “contact” and then turns on the switch. Never turn on the switch and then call “contact.”

A few simple precautions help to avoid accidents when hand propping the engine. While touching a propeller, always assume that the ignition is on. The switches that control the magnetos operate on the principle of short-circuiting the current to turn the ignition off. If the switch is faulty, it can be in the “off” position and still permit current to flow in the magneto primary circuit. This condition could allow the engine to start when the switch is off.

Be sure the ground is firm. Slippery grass, mud, grease, or loose gravel can lead to a fall into or under the propeller. Never allow any portion of your body to get in the way of the propeller. This applies even when the engine is not being cranked.

Stand close enough to the propeller to be able to step away as it is pulled down. Stepping away after cranking is a safeguard in case the brakes fail. Do not stand in a position that requires leaning toward the propeller to reach it. This throws the body off balance and could cause a fall into the blades when the engine starts.

In swinging the prop, always move the blade downward by pushing with the palms of the hands. Do not grip the blade with the fingers curled over the edge, since “kickback” may break them or draw your body in the blade path. Excessive throttle opening after the engine has fired is the principal cause of backfiring during starting. Gradual opening of the throttle, while the engine is cold, reduces the potential for backfiring. Slow, smooth movement of the throttle assures correct engine operation.

Avoid over priming the engine before it is turned over by the starter. This can result in fires, scored or scuffed cylinders and pistons, or engine failures due to hydraulic lock. If the engine is inadvertently flooded or over primed, turn the ignition switch off and move the throttle to the “full open” position. To rid the engine of the excess fuel, turn it over by hand or by the starter. If excessive force is needed to turn over the engine, stop immediately. Do not force rotation of the engine. If in doubt, remove the lower cylinder spark plugs.

Immediately after the engine starts, check the oil pressure indicator. If oil pressure does not show within 30 seconds, stop the engine and determine the trouble. If oil pressure is indicated, adjust the throttle to the aircraft manufacturer’s specified rpm for engine warm up. Warm up rpm is usually between 1,000 to 1,300 rpm.

Most aircraft reciprocating engines are air cooled and depend on the forward speed of the aircraft to maintain proper cooling. Therefore, particular care is necessary when operating these engines on the ground. During all ground running, operate the engine with the propeller in full low pitch and headed into the wind with the cowling installed to provide the best degree of engine cooling. Closely monitor the engine instruments at all times. Do not close the cowl flaps for engine warm-up, they need to be in the open position while operating on the ground. When warming up the engine, ensure that personnel, ground equipment that may be damaged, or other aircraft are not in the propeller wash.

Extinguishing Engine Fires

In all cases, a fireguard should stand by with a CO2 fire extinguisher while the aircraft engine is being started. This is a necessary precaution against fire during the starting procedure. The fireguard must be familiar with the induction system of the engine so that in case of fire, they can direct the CO2 into the air intake of the engine to extinguish it. A fire could also occur in the exhaust system of the engine from liquid fuel being ignited in the cylinder and expelled during the normal rotation of the engine.

If an engine fire develops during the starting procedure, the operator should continue cranking to start the engine and extinguish the fire. If the engine does not start and the fire continues to burn, discontinue the start attempt. The fireguard then extinguishes the fire using the available equipment. The fireguard must observe all safety practices at all times while standing by during the starting procedure.

Turboprop Engines

The starting of any turbine engine consists of three steps that must be carried out in the correct sequence. The starter turns the main compressor to provide airflow though the engine. At the correct speed that provides enough airflow, the igniters are turned on and provide a hot spark to light the fuel that is engaged next. As the engine accelerates, it reaches a self-sustaining speed and the starter is disengaged.

The various covers protecting the aircraft must be removed. Carefully inspect the engine exhaust areas for the presence of fuel or oil. Make a close visual inspection of all accessible parts of the engines and engine controls, followed by an inspection of all nacelle areas to determine that all inspection and access plates are secured. Check sumps for water. Inspect air inlet areas for general condition and foreign material. Check the compressor for free rotation, when the installation permits, by reaching in and turning the blades by hand.